Diamond Dressers

JPT is engaged in manufacturing and exporting a wide range of Diamond Dressers. These include Impregnated Dressers, Blade Type Diamond Dressers, Chisel Diamond Dressers, Multi Point Diamond Dressers and others. Our range can be customized as per the specific requirements of our clients and is available eat market leading prices.

Chisel Type Diamond Dressers

JPT is known for manufacturing high quality chisel diamond dressers. These chisel type diamond dressers are manufactured using special stones in shank dimensions and different angles. Further, these chisel diamond dressers are prepared from 25° - 85° included angle and 0.002 in to 0.040 in nose radius for various applications. While manufacturing shank dimensions, angles, nose radius and carat weight of the diamond are given primary importance.

Catlog No.

Radius in MM	Angle	Product Tool Code
0.125R		DCD-401
0.250R	40 Degree	DCD-402
0.500R		DCD-403
0.125R		DCD-601
0.250R	60 Degree	DCD-602
0.500R		DCD-603

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Multi Point Diamond Dressers

Multi point diamond dressers manufactured by JPT is fixed with number of natural diamonds of a quality crystal character fixed into a special wear resistant bond. The diamonds are arranged in different pattern in single layer or multiple layers, depending upon the field of operation. The contact between diamond point and wheel face reduces the unit pressure on each point resulting in a longer tool life with full utilization. Multi Point Diamond Dressers are used for large wide grinding wheels and has the following advantages:

No resetting
No re-lapping
Maintenance free
Higher output
Longer service life
Set the multipoint tool into the center of the grinding wheel
Depth of cut should not exceed more than 0.01-0.04 mm
Use plenty of coolant to increase the tool life

The mounting must be vibration free, with the clamping length as short as possible

Technical Specifications

Tool Code	Diamond Qty.	Diamond Layer
MP-3	3	Single
MP-3A	6	Double
MP-3B	6	Triple

MP-5	5	Single
MP-5A	10	Double
MP-5B	15	Triple

MP-7	7	Single
MP-7A	14	Double
MP-7B	21	Triple

MP-9	9	Single
MP-9A	18	Double
MP-9B	27	Triple

MP--12	12	Single
MP-12A	24	Double
MP-12B	36	Triple

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Impregnated Diamond Dressers

Impregnated diamond dressers

“JPT” brand impregnated diamond dressers contain diamond grain is holding in sintered bond. In using they are less delicate and produce an equally rough grinding wheel surface. In this dresser the crushed diamond grit in both natural & synthetic grades are set in a several layers in random pattern. With this type of tool, the dressing work is carried out by several small diamonds which together result in excellent performance. To achieve good results, the diamond particles must have at least double the grinding wheel grain to be dressed. Tools with higher diamond content are more efficient in this case. These tools are more suitable for fine and sensitive grinding wheels where a lower surface finish is required

Advantages of impregnated tool

“JPT” brand impregnated diamond dressers are used mainly for finish grinding i. E. On screw-thread gear, thread gear teeth and profile grinding machines as well as on tool grinders, plain grinding machines and ball grinding plant. The diamond grain, concentration and bond are appropriately inter adjusted.

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Blade Type Diamond Dressers

Blade Type Diamond Dresser:

Blade dressers are classify by used diamond grain blade (GBD), needle type blade dressers (NBD) and precision dressing blades (PDB). These tools are used for serial production primarily on round- and centerless grinding machines.

Needle Type (NBD)

In this blade type diamond dressers, Needle shaped diamonds are carefully selected and set manually in an appropriate pattern in several layers. It is Equipped with high quality of diamond needles and set in proper scheme. Use for larger window and longer dressing.

Grit Type (GBD)

In this Blade Type Diamond Dressers, Grit type block diamonds are set according in proper scheme. It’s a manual Process of setting the diamonds. This blade is made for extremely long service life and used in a high precision dressing application.

Favorable:
for long run work with good reproducibility of the grinding surface

Unfavorable:
for changing grinding duties, internal grinding, tool grinding and profile grinding

Application area

Blade Dressers (standard) Used for dressing with long dressing line and simple profiles of grinding wheels in serial production.
BLADE DRESSERS with HM-bond These dressing plates are suitable for the dressing of SiC – grinding wheels in the serial production.
Needle diamonds (NBD): Nature diamonds are fixed overlap sidewise in rows. Always several needles are dressing. Needle dressing plates have a high durability. It can be used for straight, round and centerless grinding.
Natural Diamond Grit (GBD) : The natural diamond grit is distributed equal on the dressing plate. Its create a very good grinding wheels. It can be used for straight, round and centerless grinding.

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Single Point Diamond Dressers

Single point diamond dressers

The single point diamond dresser is more versatile which is used for truing and dressing purpose of grinding wheel. The diamond for the single point dressing tools are selected for their structural strength, degree of sharpness, & lack of detrimental flaws. The proper selection of single point diamond dresser depends on the dimension of grind hardness. grit size and abrasive type.

JPT offers

'A',

'AA'

'AAA' class which will fulfill basic requirement.

Recommended areas:

Dressing tool clamped as close as possible to avoid vibration
Angle of the dresser should be radial 10 ° to 15 °
Delivery up to 0.03 mm (30 microns)
Feed up to 0.2 mm
Good cooling, they must use the dressing at the start - otherwise danger of cracking
Turn to the formation of the diamond surface axially by 90 °
Timely comprise boosts efficiency

Grinding Wheel Dimension in mm		Recommended Diamond Size
Diameter	Width	In Carat
100	12	0.25
150	12	0.30
175	12	0.50
250	40	0.75
350	25	1.00
350	30	1.25
350	50	1.50

450	50	1.75
600	50	2.00
600	75	2.50
600	150	3.00
750	75	3.00
750	100	3.50
900	75	4.00

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Electroplated Diamond & CBN Pins

Electroplated Diamond CBN Pins

Electroplated diamond CBN (cubic boron nitride) pins is manufacture in our state-of-the-art infrastructure. JPT make use of controlled technology in the manufacturing of these pins. These are helpful in providing high material removal rate and are known for free-cutting characteristics & low heat buildup that can be used any condition.

Our team of professionals is engaged in manufacturing a high quality range of electroplated diamond CBN Pins. These are manufactured using plating technology which provides high bond strength and reduces the risk of premature pull-out of diamond/CBN pins. These pins and glass cutters have superior cutting quality and fine surface finishing. We offer these pins in various sizes and specifications as required by our clients.

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Phonopoint Diamond Dressers

Phonopoint diamond dressers

The phonopoint dresser contains a fine, natural elongated diamond highly polished to an exact 60, 75 or 90 degree included angle.

The phonopoint dresser is used for extremely fine, intricate work.

Standard shank sizes are 1/8" and 3/16' diameter.

Price is determined by the diamond size and the included angle of the diamond. Prices on request.

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Mr. Narendra Gangwal (Managing Director)
Plot No. J-14, M. I. D. C. Industrial Area, Chikalthana
Aurangabad, Maharashtra - 431 006, India
Telephone: +(91)-(240)-2482841/ 2485643

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